多功能提取濃縮機組適用于植物草藥、中藥材、動物藥、食品添加劑等。采用水、乙醇、甲醇、丙酮等提取和有機溶劑的回收與濃縮。

技術參數

提(ti)取罐容積：1m3 2m3 3m3 6m3

濃縮(suo)器容積：0.5m3 1m3 1.5m3 2.5m3

水提溫(wen)度(du)：90～100℃

醇提溫度：78～83℃

提取時間(jian)：4～5小(xiao)時/批

真空(kong)度：0.05～0.08MPa

使用壓(ya)力：0.08～0.2MPa

設備特點：

1、收(shou)膏率(lv)比多(duo)能罐提(ti)(ti)高(gao)(gao)10～15％，藥(yao)膏內含(han)有效成分高(gao)(gao)1倍(bei)以上。由(you)于在提(ti)(ti)取過(guo)程中(zhong)(zhong)(zhong)，熱的溶(rong)(rong)劑(ji)連續(xu)加(jia)到(dao)藥(yao)面上，由(you)上至下高(gao)(gao)速通過(guo)藥(yao)材(cai)(cai)層，溶(rong)(rong)解藥(yao)材(cai)(cai)中(zhong)(zhong)(zhong)的溶(rong)(rong)質(zhi)，藥(yao)材(cai)(cai)中(zhong)(zhong)(zhong)的溶(rong)(rong)質(zhi)含(han)量與溶(rong)(rong)劑(ji)中(zhong)(zhong)(zhong)溶(rong)(rong)質(zhi)含(han)量保持(chi)了高(gao)(gao)梯度，藥(yao)材(cai)(cai)中(zhong)(zhong)(zhong)的溶(rong)(rong)質(zhi)高(gao)(gao)速溶(rong)(rong)出，直至*溶(rong)(rong)出，則有效成分提(ti)(ti)取率(lv)高(gao)(gao)，故收(shou)膏率(lv)高(gao)(gao)、藥(yao)膏里有效成份含(han)量高(gao)(gao)。

2、由于溶(rong)質高(gao)速溶(rong)出，提取時(shi)間短，濃(nong)縮(suo)與提取同(tong)步進行，故藥材到濃(nong)縮(suo)藥膏只需7～8小時(shi)，設備利(li)用率(lv)高(gao)。

3、設(she)備(bei)單一、占(zhan)地小(xiao)、設(she)備(bei)利用率高，故投資省。

4、提(ti)(ti)取只加1次(ci)溶劑(ji)(ji)，在一套密封設備內(nei)循(xun)環使用，藥渣里(li)的溶劑(ji)(ji)基本上(shang)能(neng)回(hui)收出來，故溶劑(ji)(ji)用量(liang)比多能(neng)提(ti)(ti)取罐(guan)少30％以上(shang)，消耗率(lv)可降50～70％，這為用有機溶劑(ji)(ji)提(ti)(ti)取、提(ti)(ti)純(chun)中藥中有效成分鋪平了道路。

5、由于濃縮(suo)的(de)二次(ci)蒸汽作提(ti)取的(de)熱源(yuan)，抽入濃縮(suo)器的(de)提(ti)取液與濃縮(suo)同溫度，可節藥50％以上(shang)的(de)蒸汽，操(cao)作很簡便(bian)，減少了操(cao)作人(ren)員。

多功能提取濃縮機組工作原理：

將(jiang)藥材投入提(ti)(ti)取(qu)罐(guan)內(nei)，加藥材的(de)(de)5～10倍的(de)(de)溶(rong)(rong)媒如水、乙(yi)醇(chun)、甲醇(chun)、丙酮等（據工藝要求）。開啟(qi)提(ti)(ti)取(qu)罐(guan)直(zhi)通和夾(jia)套蒸汽(qi)閥門(men)，使提(ti)(ti)取(qu)液(ye)(ye)加熱(re)至沸騰20～30分鐘后，用抽濾管(guan)將(jiang)1/3提(ti)(ti)取(qu)液(ye)(ye)抽入濃(nong)縮器(qi)。關閉提(ti)(ti)取(qu)罐(guan)直(zhi)通和夾(jia)套蒸汽(qi)、開啟(qi)加熱(re)器(qi)閥門(men)使液(ye)(ye)料(liao)進行濃(nong)縮。濃(nong)縮時(shi)產生二次蒸汽(qi)，通過蒸發器(qi)上(shang)升管(guan)送(song)入提(ti)(ti)取(qu)罐(guan)作提(ti)(ti)取(qu)的(de)(de)熱(re)源和溶(rong)(rong)液(ye)(ye)，維持提(ti)(ti)取(qu)罐(guan)內(nei)沸騰。

二次(ci)蒸汽繼(ji)續上升(sheng)，經(jing)冷(leng)凝(ning)器冷(leng)凝(ning)成熱冷(leng)凝(ning)液(ye)(ye)，回(hui)落到(dao)(dao)提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)罐內作(zuo)新溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)劑(ji)(ji)(ji)加到(dao)(dao)藥(yao)(yao)面上，新溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)劑(ji)(ji)(ji)由上而下高(gao)速通(tong)過(guo)藥(yao)(yao)材層(ceng)到(dao)(dao)提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)罐底部,藥(yao)(yao)材中的(de)可溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)性有效(xiao)成份溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)解于提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)罐內溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)劑(ji)(ji)(ji)。提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)液(ye)(ye)經(jing)抽(chou)濾(lv)管抽(chou)入濃(nong)(nong)縮器、濃(nong)(nong)縮產生的(de)二次(ci)蒸汽又(you)送(song)到(dao)(dao)提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)罐作(zuo)熱源(yuan)和(he)新溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)劑(ji)(ji)(ji)，這樣(yang)形成的(de)新溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)劑(ji)(ji)(ji)大回(hui)流提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)，故藥(yao)(yao)材中溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)質密度與(yu)溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)劑(ji)(ji)(ji)中含溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)質密度保持高(gao)梯(ti)度，藥(yao)(yao)材中的(de)溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)質高(gao)速溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)出，直(zhi)(zhi)至*溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)出（提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)液(ye)(ye)無色(se)），此時(shi)，提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)液(ye)(ye)停止抽(chou)入濃(nong)(nong)縮器，濃(nong)(nong)縮的(de)二次(ci)蒸汽轉送(song)冷(leng)卻器，濃(nong)(nong)縮繼(ji)續進行，直(zhi)(zhi)至濃(nong)(nong)縮成需要比重（1.2～1.34）的(de)藥(yao)(yao)膏(gao)，放出被用。提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)罐內的(de)無色(se)液(ye)(ye)體，可放入貯罐作(zuo)下批復用，藥(yao)(yao)渣(zha)(zha)從出渣(zha)(zha)門排(pai)掉，若是用有機溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)劑(ji)(ji)(ji)提(ti)(ti)(ti)(ti)(ti)(ti)取(qu)(qu)(qu)，則先(xian)加適(shi)量的(de)水，開直(zhi)(zhi)通(tong)和(he)夾套蒸汽，回(hui)收溶(rong)(rong)(rong)(rong)(rong)(rong)(rong)劑(ji)(ji)(ji)后，將(jiang)渣(zha)(zha)排(pai)掉。

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